Custom Engineering for 3C Production

Automation Built Around Your Product, Process, and Yield Targets

When standard machines cannot meet your takt time, accuracy, or traceability requirements, our team designs and delivers fully customized solutions—from single workcells to complete production lines.

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What We Solve

We work with electronics manufacturers who need measurable improvements in throughput, quality consistency, and process control.

Complex Assembly Challenges

Multi-step assembly with micron-level alignment, force-sensitive insertion, and strict torque verification.

High-Mix, Fast Changeover

Product families with frequent model updates requiring recipe-based tooling, quick fixture swaps, and robust poka-yoke.

End-to-End Data Traceability

Complete serialization, process parameter logging, defect tracking, and seamless MES/ERP integration.

Custom Solutions We Deliver

Assembly & Process Cells

  • Smartphone and wearable precision assembly lines
  • Auto screwdriving with torque-angle traceability
  • Precision dispensing and UV curing modules
  • Press-fit, bonding, and thermal interface stations

Inspection & Validation Systems

  • Inline machine vision with AI defect classification
  • Laser marking and code verification stations
  • Functional test benches with auto result routing
  • Leak, force, and electrical safety testing modules

Line-Level Integration

  • Conveyor and robotic transfer architecture
  • Buffering logic and bottleneck balancing
  • Automatic NG separation and rework loops
  • Packaging, palletizing, and outbound handoff

Digital Layer & Connectivity

  • Recipe and permissions management
  • SPC dashboards and alarm analytics
  • OPC UA / SECS-GEM / REST API connectivity
  • Remote diagnostics and predictive maintenance

Our Delivery Workflow

A clear, gated process designed to reduce risk and accelerate production readiness.

  1. 1) Discovery & Feasibility

    Requirement mapping, CTQ definition, cycle-time baseline, and technical risk assessment.

  2. 2) Concept Design

    Mechanical and controls architecture, station balancing, and digital simulation for throughput verification.

  3. 3) Prototype & Validation

    Critical process trials, gauge R&R checks, and PFMEA updates before full build.

  4. 4) Build & FAT

    In-house manufacturing, software integration, and Factory Acceptance Test against agreed criteria.

  5. 5) Installation & SAT

    On-site setup, line commissioning, operator training, and Site Acceptance Test sign-off.

  6. 6) Ramp-Up Support

    Yield stabilization, optimization sprints, and maintenance handover with documented SOPs.

Typical Performance Outcomes

-32%

Average takt time reduction

99.4%

First-pass yield achieved after ramp-up

0.15 mm

Typical repeatability in precision alignment tasks

100%

Serialized process and test traceability coverage

Engagement Models

Turnkey Program

We own the full lifecycle from concept to SAT for customers who need a single accountable engineering partner.

Co-Development

Joint delivery with your process team, including transparent milestone reviews and shared design decisions.

Retrofit & Upgrade

Upgrade existing equipment with vision, robotics, data capture, or changeover improvements to extend asset life.

Frequently Asked Questions

How long does a custom automation project usually take?

Most projects are delivered in 12 to 20 weeks depending on complexity, required validations, and site readiness.

Can you integrate with our existing MES and quality systems?

Yes. We routinely integrate with MES, ERP, and quality databases through standard industrial protocols and custom APIs.

Do you provide FAT/SAT documentation and operator training?

Every delivery includes FAT/SAT protocols, electrical and mechanical documentation, maintenance guides, and structured training sessions.

Can your solutions support future model changes?

Our designs emphasize modular tooling, recipe control, and scalable software architecture to accommodate future SKUs.

Let’s Define Your Custom Line Architecture

Share your product, annual volume, and target takt time. Our engineers will provide a practical solution outline and project roadmap.

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